3D Wire embedding technology
Highest accuracy, cost and time efficient wire embedding
Based on a single station concept with compact design and user-friendly handling, the WCEvario3D is ideal for wire laying on flat and uneven surfaces as well as for producing and processing prototypes and small batches. With a wide range of additional options that may be integrated, the system can be profoundly expanded.
For safe and accurate handling of complex components, the workpiece is attached to a product-specific fixture. With constant pressure-force control, a flexible wire-laying unit is able to precisely follow convex and concave shapes. Parameters such as size and shape can easily be adapted to the respective tasks.
Our comprehensive expertise in sonotrode technology for various substrate-wire combinations ensures the highest precision in wire embedding.
Different versions for different requirements
Basic System
With the basic version shown on the right, which uses ultrasonic wire-embedding technology, heatable wires can be embedded with the highest precision and unbeatable quality in both flat and uneven materials. The system can handle a wide range of materials and is ideally suited for producing prototypes or small batches.
Production System
With optional system expansions, additional features such as thermo-compression bonding or soldering, resistance measurement, sealing, finishing and optical controls significantly increase the possibilities. This system can also handle a wide range of materials and is ideal for batch production.
Your contact person:
Michael Bruns
Key Account Manager
Sales Assembly & Automation Systems
Do you have any questions or would you like us to send you an offer? Then simply send us your request!
Open
contact form
Process diversity in wire embedding
Flexell Wire Embedding Application
Advantages
- basic version maximum processing size of workpieces: 300 mm x 300 mm x 200 mm (ideal for small batches and prototype production)
- highly precise and accurate (heating) wire embedding in different substrates
- force-control interface for a highly accurate customization of the given contours
- concave and convex shapes can be machined with a tool
- costly and time-consuming intermediate steps can be eliminated (such as deep drawing)
- well-engineered 3D CAD software from ABB for quick and easy shape adjustments
- component inaccuracies can often be compensated without shape adjustments
- electrical connections can be integrated directly into the finished component (such as sensor and LED wiring)
- user-friendly operation and maintenance
- compact
- patented ruhlamat wire-laying heads
Applications
- plastic covers for vehicle sensors
- plastic covers for vehicle technology
- other types of covers
Technologies
Joining/ Bonding
Ultrasonic Wire Laying
