2D Wire embedding technology
Ultra-fast and precise wire-embedding on flat surfaces
Our 2D wire-embedding solutions are in a class of their own! The weight-optimized and highly dynamic portal design of our systems allow for very high machining speeds. With a variety of configuration options available, you are able to customize your machine to best suit your business needs.
In combination with selected motors and motor controls, the high-performance control system enables high acceleration values, high speeds and precision in adhering to specified path contours on flat surfaces and materials. With the patented ruhlamat wire-laying heads and software solution Easy Create, there are almost no limits to shapes and contours.
Benefit from our decades of expertise in ultrasonic wire embedding with various substrate-wire combinations and experience for yourself the high quality of our products.
Different versions of our 2D wire embedding system
FILUS - large wire embedding
With the innovative multifunctional portal FILUS, large-scale and complex structures can be embedded precisely and quickly. FILUS' tool carrier may accommodate up to five different processing tools. Further options such as three wire-laying heads, cutting unit, pick-and-place handling unit, soldering unit and dosing unit are also available.
WCEvario - high-speed wire embedding
The WCEvario proves itself through excellent quality, the highest wire-embedding precision and an unbeatable price-performance ratio. In addition to wire embedding and wire cutting, your custom-made machine solution includes additional integrable functions, such as thermo-compression bonding, soldering, dosing, testing and much, much more.
Your contact person:
Michael Bruns
Key Account Manager
Sales Assembly & Automation Systems
Do you have any questions or would you like us to send you an offer? Then simply send us your request!
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Process diversity in wire embedding
Flexell Wire Embedding Application
Advantages
- ultrasonic wire embedding with up to 12 wire-laying heads for the highest capacity of our standard systems (depending on the challenge the number of wire-laying heads can be increased)
- machining surfaces up to 1,800 mm x 2,500 mm
- high precision and accurate (heating) wire embedding in different substrates
- highly dynamic CFRP NC axes for X and Y movements
- simple importation of CAD models
- electrical connections can be directly integrated into finished WCE series components such as sensor and LED wiring
- contacting processes such as thermocompression bonding or soldering possible
- electrical components can be integrated using pick-and-place
- various quality controls through electrical testing or camera inspections
- user-friendly operation and maintenance
- compact
- patented ruhlamat wire-laying heads
Applications
- heating film for vehicle covers
- heating film, radio / TV antennas and rain sensors for laminated glass
- heatable textiles for functional clothing
- laying contact wires on finished components, including pick-and-place of electrical components and contacting
- evaluation electronics such as safety mats or torque sensors
Technologies
Joining/ Bonding
Separation
Sorting/ Feeding
Dispensing
